40′ POULTRY PLANT IN A BOX®

OUR FLAGSHIP UNIT

Our original Flagship unit, the standard Poultry Plant in a Box® now includes – in process flow order – 18-Cone Rotary Kill Station, Scalder XL, On-demand 180F propane water heater, Plucker XL and foot switch, Heavy SS catch table, Overhead variable speed evisceration line with 18 SS shackles, Mini-Split heating/cooling unit, Double 48″ man door with windows, two SS sinks, 18 ga. Aluminum white ceiling and walls, glued and riveted, R-19 insulation throughout, Food grade epoxy floor, full width twin-motor air curtain, 100 Amp electric panel, House electrical entrance, LP gas entrance, water entrance, SS plumbing offsets, all PEX water lines, six overhead one-hand water nozzles, LED lighting, in a 9 foot x 40 foot container. Rated at 200 birds per hour.

THE BOX

Shipping containers are manufactured in 
the Pacific Rim, filled with goods for export, and stacked eight high on ocean freighters. Their corrugated metal shells make them extremely strong, stackable, transportable, and relatively inexpensive. They are 40’ in length and 9’ in height. We use “one-trippers” that are like new.

Not included: site prep, rinse water disposal, utilities hook up, container off-load, front kill area for large animals. Prices subject to change.

EFFICIENCY

Because of minimal worker steps, doubled cone/scald capacity, and an evisceration rail running down the middle, our design and space allow for maximum equipment utilization with up to eight workers. Equipment capacity is 8-9 birds per minute, nearly 500 birds per hour. Peak human performance measured thus far on our scale 
is 48 birds per person per hour. With five experienced operators the PIB can process 200 birds per hour.

ECONOMICS

Three Man Team – Five hour process
Hourly return @ $3/bird x 120 birds = $360
Labor costs @ $20/hr = $60

Gross Net = $300/hr, $1,500/day

Five Man Team – Five hour process
Hourly return @ $3/bird x 200 birds = $600
Labor costs @ $20/hr = $100 

Gross Net = $500/hr, $2,500/day

FIve Man Team – Eight hour process
Hourly return @ $3/bird x 200 birds = $600
Labor costs @ $20/hr = $100 

Gross Net = $500/hr, $4,000/day

Standard Poultry Plant in a Box® unit includes:

  • 18-Cone Rotary Kill Station
  • Scalder XL
  • On-demand 180F propane water heater
  • Plucker XL and foot switch
  • Heavy SS catch table
  • Overhead variable speed evisceration line with 18 SS shackles
  • Mini-Split heating/cooling unit
  • Double 48″ man door with windows
  • two SS sinks
  • 18 ga. Aluminum white ceiling and walls, glued and riveted R-19 insulation throughout
  • Food grade epoxy floor
  • full width twin-motor air curtain
  • 100 Amp electric panel
  • House electrical entrance
  • LP gas entrance
  • water entrance
  • SS plumbing offsets
  • all PEX water lines
  • six overhead one-hand water nozzles
  • LED lighting

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Select Add-ons below to be included in your quote

BOX UPGRADES

chicken processing plant exterior
Blast Cooler/Freezer
Add our state of the art, single unit chill/freeze solution to any box. -5F to 55F. Chill partial or entire unit. For partial units Chill Room Add on must be selected also.
Side Door
Double man door 48″ Right or Left side
Chill Room
Price will be quoted on a 10’ room but is adjustable without cost change. For poultry figure 125 birds per linear foot (10’ room stores 1000+ birds). If calculating for beef, pigs, sheep or goats figure 1 SS Cart per 3 linear feet. Must include Blast Cooler/Freezer option.

EQUIPMENT

Chill Tank
Ice Chill 200 4 lb birds in plastic tanks. Separate batches easily. Food grade plastic, SS form holders, nipple, PVC drain valve
Air chill Crates and Stainless Dollies
High quality crate hold 9 birds, one dolly can hold 7 or 
8 crates. 16 casters and 127 crates for 1000 4 lb. Birds. Can be nested for storage.
Aprons
6 Heavy duty neoprene aprons, 35W x 45L
Boning Knives
6 Victorinox Boning knives
Skinning Knives
6 Victorinox Curved Skinning knives

SERVICES

On Site Training
Expert instruction in set up and use of all equipment 
as well as handling and processing technique. Includes one day of travel, one day on site. Instruction only, not labor. Travel and accommodation expenses are not included.

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