40′ Blast Freeze/Chill Box®
OUR POULTRY COLD STORAGE SOLUTION
The 40′ Blast Freeze/Chill Box is a versatile poultry cold storage solution, offering rapid chilling and freezing capabilities with temperatures ranging from -5°F to 55°F. This 40 foot length by 9 foot tall plug-and-play unit features a double 48″ man door with windows, R-19 insulated aluminum interior, food-grade epoxy flooring, a 100-amp electric panel, and LED lighting. With ample space for efficient operations, it’s designed for both small and large-scale poultry processors. Available in both single-phase and three-phase power options, it ensures reliable, energy-efficient cold storage for your poultry processing needs while maintaining product quality and safety.
THE BOX
Shipping containers, originally manufactured in the Pacific Rim, are designed for durability and efficiency. These poultry cold storage units, typically 40′ in length and 9′ in height, are used to transport export goods across the globe, stacked up to eight high on massive ocean freighters. Their corrugated metal shells provide exceptional strength, making them highly transportable, stackable, and cost-effective. For our units, we use ‘one-trippers,’ containers that are like new, ensuring quality and reliability for housing your poultry slaughtering equipment.
Please note that site preparation, rinse water disposal, utilities hookup, and container offloading are not included in the base price/building of your container process. Prices are subject to change based on market conditions and customization needs. By utilizing these robust poultry cold storage containers, we deliver an innovative and efficient solution for your chicken processing needs.
REQUEST A QUOTE
WHAT’S INCLUDED
40′ Blast Freeze/Chill Box Plant in a Box® poultry cold storage unit includes:
- Double 48″ man door with windows
- 18 ga. Aluminum white ceiling and walls, glued and riveted R-19 insulation throughout
- Food grade epoxy floor
- 100 Amp electric panel
- House electrical entrance
- LED lighting
UPGRADES & ADD-ONS
Select Add-ons below to be included in your quote
EQUIPMENT
Chill Tank
Ice Chill 200 4 lb birds in plastic tanks. Separate batches easily. Food grade plastic, SS form holders, nipple, PVC drain valve
Air chill Crates and Stainless Dollies
High quality crate hold 9 birds, one dolly can hold 7 or
8 crates. 16 casters and 127 crates for 1000 4 lb. Birds. Can be nested for storage.
Stainless Carts
Heavy SS cart 5’L x 32”W x 6’H on casters. Holds 1 beef, two to four pigs, sheep or goats. Chill room holds 6 carts. Please order qty you need.
Stainless Cradle
SS heavy duty skinning cradle on lockable casters. 18H 40L 20W
Aprons
6 Heavy duty neoprene aprons, 35W x 45L
Boning Knives
6 Victorinox Boning knives
Skinning Knives
6 Victorinox Curved Skinning knives
TRAINING
Onsite Training
Standard Onsite Startup Training + Follow-up Support Expert onsite instruction in setup, operation, handling, and processing using PIB equipment. Training is tailored to your team and focused on establishing a safe, repeatable workflow. The training approach is grounded in real-world application of PIB equipment in an active USDA-inspected poultry processing facility, drawing on firsthand production experience. Includes one (1) onsite training day, plus travel time as required. Instruction only, no labor included. Trainer does not operate equipment or supervise staff. Includes up to six (6) one-hour follow-up Zoom calls, available for up to six (6) months after the onsite training.Travel & Lodging: Billed separately by NextBird Systems (reasonable, customary, directly related; supported by receipts or other reasonable documentation).
Offsite Training
USDA-Inspected Facility Observation Session A guided, full-day observation at a live USDA-inspected PIB-based poultry processing facility in Central Texas. This session is designed to help your team see a PIB system in real production, with discussion focused on workflow, staffing, pacing, and practical quality control checks. Trainer will demonstrate and explain key steps during a live production day, including operating equipment and directing onsite staff for demonstration purposes within the facility’s normal operating procedures. Visitors will not handle product. The Host facility retains responsibility for regulatory compliance, food safety, and overall plant operations. Includes one (1) observation day at the facility. PPE is required and all visitors must follow facility biosecurity and food safety rules. Visitor count will be limited based on available space and the day’s production plan. Scheduling depends on production and may shift due to bird counts, timing changes, or cancellations.Travel & Lodging: Travel and lodging are the trainee’s responsibility. Overnight accommodations may be available at the Bunkhouse at our sister ranch (subject to availability and booked separately).
YOUR INFORMATION
